Overhead Conveyor Manufacturer

Reliable Material Handling and Transfer with Overhead Conveyor Manufacturer

Statfield leading overhead conveyor manufacturer, essential for all material transfer tasks. Our overhead conveyors are designed for easy ergonomic operation, equipped with unique user-friendly configurations for efficient load handling. Statfield’s overhead chain conveyor are relied upon by major companies in India. Our conveyor are engineered for multi-directional movement seamlessly handling loads in horizontal, vertical or inverted orientations for complete flexibility in material transport. With our conveyor system, we swiftly and efficiently meet your specific handling requirements.

We offers robust & distinctive overhead conveyor systems for seamless material transportation between locations. Our overhead chain conveyor operates within a closed system, featuring a roller chain that runs inside the rails, with loads hanging from suspension points on the chain.

Type of Overhead Conveyor

Free Rail
Aerorail
Transrail
Megarail
Power and Free conveyor

Free Rail

This is the best & most inexpensive choice for transportation of articles to various Locations with a facility to select route, raise, Lower, tilt, queue or wait. Free trolleys carrying weights up to 80 Kg. or 160 Kg. are pulled manually through and enclosed track.

Aerorail

The sophisticated overhead chain conveyor manufacturer with a standardized parts & completely enclosed chain. This medium duty conveyor is mainly used for continuous conveying of material from one point to another, carrying the material through a process station.

Transrail

Conveyor with totally flexible handling. The upper track carries powered chain with trolleys on lower track. Trolley can move with main chain or can be stopped / diverted or dropped vertically & can re-enter the main line at any Location.

Megarail

Power and Free conveyor

271- Power & Free conveyor consists of twin tracks arranged one above another. Upper track carries a continuously moving chain; while the lower track consists of free moving push-pawl trolleys for engaging and disengaging. Features

Features

Applications

Benefit

Maximize Square Foot: Reclaim your valuable floor space by utilizing the ceiling for material flow. Create a safer, more organized facility and free up room for revenue-generation
Increase Productivity: Automate materials flow & eliminate manual handling. This streamlines your process, reduces labor costs and significantly increase your output.
Less Maintenance: Enclosed track designs safeguard against contaminants, improve hygiene and prevent damage to delicate items, ensuring superior product integrity.
Customised Solution: With modular, customizable designs, our systems adapt and scale with your business. Whether you're handling delicate electronics or heavy components, we provide a flexible solution

Frequently Asked Questions

What types of chains do you offer, and how do I choose?

Statfield provides several chain options to suit different needs:

Roller Chain: Ideal for heavy loads and high-strength applications.
Chain-in-Track: Enclosed design offers cleaner operation, perfect for paint shops and clean environments.
Power & Free: Provides independent stopping and accumulation, allowing for complex routing and workstation buffering.
Our experts will help you select the right chain based on your load, speed and process requirements.

Can the conveyor include inclines and declines?

Yes. Our systems can be engineered with inclines and declines to transport products between different floor levels, maximizing your facility’s vertical space and creating a continuous flow process.

How do you handle accumulation or stopping at workstations?

For basic systems, operators can manually push trolleys. For automated stopping, we recommend our Power & Free systems. These allow carriers to stop and accumulate automatically without stopping the entire conveyor, ensuring maximum productivity.

What kind of control systems do you integrate with?

Statfield conveyors can be equipped with a range of controls, from simple start/stop stations to fully automated PLC (Programmable Logic Controller) systems with SCADA interfaces. We can integrate with your existing factory management systems for seamless operation.

Is the system suitable for harsh environments like washdowns or high temperatures?

Absolutely. We offer specialized designs using corrosion-resistant materials (like stainless steel) for washdown areas and high-temperature components (such as high-temperature chains and lubricants) for curing ovens or drying processes.

What is the typical lead time for a custom overhead conveyor system?

Lead time varies based on the system’s complexity and size. A standard system may take 8-12 weeks, while a large, fully customized project may require 12-20 weeks. We provide a detailed project timeline after the initial consultation.

Do you offer warranties on your conveyor systems?

Yes, Statfield stands behind the quality of our work. We offer a standard warranty on all our systems, covering defects in materials and workmanship. Specific warranty terms are provided with your project quotation.

Can the system be expanded or modified in the future?

Yes, one of the key advantages of our modular design is its scalability. We can design your initial system with future expansion in mind, making it straightforward to add length, new spurs, or workstations as your business grows.

What kind of training do you provide for our staff?

We provide comprehensive on-site training for your maintenance and operations teams upon installation. This covers safe operation, routine maintenance procedures, and basic troubleshooting to ensure your team is confident and self-sufficient.

How do I get a quote for my project?

Getting a quote is easy! Simply contact us through our website or phone. To provide you with the most accurate quote, please be ready to share details like your facility layout, process flow, product weight/dimensions, and any special requirements. We’ll then schedule a detailed consultation.